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A cost-effective and durable PVC Coated 70D Nylon Fabric, engineered for constructing reliable air cells in medical anti-decubitus (pressure relief) mattresses. This material provides a proven balance of strength, airtightness, and flexibility, offering a dependable performance solution for pressure sore prevention where budget considerations are important alongside quality.

Product Description

PVC Coated 70D Nylon Fabric for Anti-Decubitus Air Mattresses

Our PVC Coated 70D Nylon Fabric is a robust and economical choice for manufacturing the inflatable bladders in alternating pressure and static air mattresses. The fabric is constructed on a tightly woven 70D nylon base, which provides essential tensile strength, tear resistance, and good dimensional stability. This substrate is coated on one side with a uniform layer of Polyvinyl Chloride (PVC) compound, creating a flexible, airtight, and waterproof barrier. In mattress applications, this barrier effectively contains air within individual cells, allowing for consistent pressure support and cycling. The PVC coating is formulated to remain pliable over a wide range of temperatures, ensuring the mattress cells can comfortably conform to the patient’s body. As a well-established material in medical and industrial applications, this PVC-coated fabric offers reliable performance for the repeated inflation/deflation cycles and sustained loads encountered in pressure relief systems. It is a preferred material for manufacturers seeking a proven, cost-optimized solution for high-volume production of durable and functional anti-decubitus mattresses, particularly for static or lower-cycle dynamic systems, without compromising on core performance requirements.

Key Features & Benefits

  • Cost-Effective Durability:​ Delivers a strong balance of performance and affordability, enabling the production of high-quality pressure relief mattresses at a competitive cost, ideal for budget-conscious healthcare providers and high-volume contracts.
  • Good Airtightness & Pressure Retention:​ Provides reliable sealing for air cells, maintaining adequate and consistent air pressure necessary for effective pressure redistribution and patient support in both static and alternating systems.
  • Strong & Tear Resistant:​ The 70D nylon base combined with the PVC coating offers good resistance to punctures, tears, and abrasion from prolonged use, ensuring a durable product lifespan.
  • Flexible and Conformable:​ Maintains sufficient pliability to allow mattress cells to adapt to body contours, enhancing patient comfort and pressure relief without creating hard spots.
  • Waterproof & Fluid Resistant:​ The PVC coating acts as an effective barrier against liquids, bodily fluids, and moisture, protecting the internal structure and simplifying cleaning and infection control.
  • Proven Welding Performance:​ PVC is highly suitable for high-frequency (HF) welding, allowing for the efficient creation of strong, airtight seams that are essential for assembling complex multi-cell mattress designs.
  • Widely Available & Technologically Mature:​ Benefits from established supply chains and decades of application experience in similar fields, reducing technical risk and facilitating manufacturing.

Recommended Applications

  • Static Air Flotation Mattresses/Overlays:​ For the primary air bladders in cost-effective static mattresses used for pressure ulcer prevention in hospitals, nursing homes, and home care.
  • Alternating Pressure Mattresses (Standard Duty):​ For constructing durable air cells in dynamic mattresses designed for reliable performance in medium-use settings.
  • Medical Bed Replacement Mattresses & Pads:​ As a durable and affordable bladder material for institutional bed systems seeking a balance of cost and performance.
  • Homecare & Long-Term Care Pressure Relief Products:​ For reliable mattresses and wheelchair cushions designed for the home healthcare market.
  • Bariatric Support Surfaces (Entry-Level):​ For constructing robust air cells in support surfaces designed for higher-weight capacities, where material cost is a significant factor.
  • Veterinary Surgery/Recovery Table Pads:​ For durable and cleanable pressure-relief pads used in veterinary practices.
  • Rehabilitation & Therapy Mattresses:​ For use in physiotherapy clinics and rehabilitation centers where durable, functional, and cost-effective equipment is required.